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Exploring predictive maintenance applications in industry

Wieger Tiddens (Dynamics Based Maintenance, University of Twente, Enschede, Netherlands) (Faculty of Military Sciences, Netherlands Defence Academy, Den Helder, Netherlands)
Jan Braaksma (Maintenance Engineering, University of Twente, Enschede, Netherlands)
Tiedo Tinga (Dynamics Based Maintenance, University of Twente, Enschede, Netherlands) (Faculty of Military Sciences, Netherlands Defence Academy, Den Helder, Netherlands)

Journal of Quality in Maintenance Engineering

ISSN: 1355-2511

Article publication date: 15 September 2020

Issue publication date: 11 February 2022

1514

Abstract

Purpose

Asset owners and maintainers need to make timely and well-informed maintenance decisions based on the actual or predicted condition of their physical assets. However, only few companies have succeeded to implement predictive maintenance (PdM) effectively. Therefore, this paper aims to identify why only few companies were able to successfully implement PdM.

Design/methodology/approach

A multiple-case study including 13 cases in various industries in The Netherlands was conducted. This paper examined the choices made in practice to achieve PdM and possible dependencies between and motivations for these choices.

Findings

An implementation process for PdM appeared to comprise four elements: a trigger, data collection, maintenance technique (MT) selection and decision-making. For each of these elements, several options were available. By identifying the choices made by companies in practice and mapping them on the proposed elements, logical combinations appeared. These combinations can provide insight into the PdM implementation process and may also lead to guidance on this topic. Further, while successful companies typically combined various techniques, the mostly applied techniques were still those based on previous experiences.

Research limitations/implications

This research calls for better methods or procedures to guide the selection and use of suitable types of PdM, directed by the firm's ambition level and the available data.

Originality/value

While it is important for firms to make suitable choices during implementation, the literature often focusses only on developing additional techniques for PdM. This paper provides new insights into the application and selection of techniques for PdM in practice and helps practitioners reduce the often applied trial-and-error process.

Keywords

Acknowledgements

The authors gratefully acknowledge the parties involved in funding this research project. This research is part of the Tools4LCM project, funded by The Netherlands Ministry of Defence and the National Aerospace Centre. The research study is also part of the Integrated Maintenance and Service Logistics Concepts for Maritime Assets (MaSeLMA) project, funded by Dutch Institute for Advanced Logistics (Dinalog). The authors also wish to express their gratitude to the interviewees of the case studies for their contributions to this paper.

Citation

Tiddens, W., Braaksma, J. and Tinga, T. (2022), "Exploring predictive maintenance applications in industry", Journal of Quality in Maintenance Engineering, Vol. 28 No. 1, pp. 68-85. https://doi.org/10.1108/JQME-05-2020-0029

Publisher

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Emerald Publishing Limited

Copyright © 2020, Emerald Publishing Limited

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