Proposal of a facilitating methodology for fuzzy FMEA implementation with application in process risk analysis in the aeronautical sector
International Journal of Quality & Reliability Management
ISSN: 0265-671X
Article publication date: 24 October 2023
Issue publication date: 14 March 2024
Abstract
Purpose
This study aims to propose a facilitating methodology for the application of Fuzzy FMEA (Failure Mode and Effect Analysis), comparing the traditional approach with fuzzy variations, supported by a case application in the aeronautical sector.
Design/methodology/approach
Based on experts' opinions in risk analysis within the aeronautical sector, rules governing the relationship between severity, occurrence, detection and risk factor were defined. This served as input for developing a fuzzyfied FMEA tool using the Matlab Fuzzy Logic Toolbox. The tool was applied to the sealing process in a company within the aeronautical sector, using triangular and trapezoidal membership functions, and the results were compared with the traditional FMEA approach.
Findings
The results of the comparative application of traditional FMEA and fuzzyfied FMEA using triangular and trapezoidal functions have yielded valuable insights into risk analysis. The findings indicated that fuzzyfied FMEA maintained coherence with the traditional analysis in identifying higher-risk effects, aligning with the prioritization of critical failure modes. Additionally, fuzzyfied FMEA allowed for a more refined prioritization by accounting for variations in each variable through fuzzy rules, thereby improving the accuracy of risk analysis and providing a more realistic representation of potential hazards. The application of the developed fuzzyfied FMEA approach showed promise in enhancing risk assessment in the aeronautical sector by considering uncertainties and offering a more detailed and context-specific analysis compared to conventional FMEA.
Practical implications
This study emphasizes the potential of fuzzyfied FMEA in enhancing risk assessment by accurately identifying critical failure modes and providing a more realistic representation of potential hazards. The application case reveals that the proposed tool can be integrated with expert knowledge to improve decision-making processes and risk mitigation strategies within the aeronautical industry. Due to its straightforward approach, this facilitating methodology could also prove beneficial in other industrial sectors.
Originality/value
This paper presents the development and application of a facilitating methodology for implementing Fuzzy FMEA, comparing it with the traditional approach and incorporating variations using triangular and trapezoidal functions. This proposed methodology uses the Toolbox Fuzzy Logic of Matlab to create a fuzzyfied FMEA tool, enabling a more nuanced and context-specific risk analysis by considering uncertainties.
Keywords
Acknowledgements
The authors are grateful for the support of the National Council for Scientific and Technological Development (CNPq/Brazil) under the grants no 304145/2021-1 and no 303924/2021-7.
Citation
Resende, B.A.d., Dedini, F.G., Eckert, J.J., Sigahi, T.F.A.C., Pinto, J.d.S. and Anholon, R. (2024), "Proposal of a facilitating methodology for fuzzy FMEA implementation with application in process risk analysis in the aeronautical sector", International Journal of Quality & Reliability Management, Vol. 41 No. 4, pp. 1063-1088. https://doi.org/10.1108/IJQRM-07-2023-0237
Publisher
:Emerald Publishing Limited
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