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How does performance vary between early and late adopters of Industry 4.0? A qualitative viewpoint

Jiju Antony (Department of Industrial and Systems Engineering, Khalifa University, Abu Dhabi, United Arab Emirates)
Michael Sony (Mechanical and Marine Engineering, Namibia University of Science and Technology, Windhoek, Namibia)
Olivia McDermott (National University of Ireland Galway, Galway, UK)
Sandy Furterer (Engineering Management, Systems and Technology, School of Engineering, University of Dayton, Dayton, Ohio, USA)
Matthew Pepper (School of Business, University of Wollongong, Wollongong, Australia)

International Journal of Quality & Reliability Management

ISSN: 0265-671X

Article publication date: 12 October 2021

Issue publication date: 17 January 2023

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Abstract

Purpose

Industry 4.0 is a new trend among organizations. Some organizations have been early adopters or later adopters of Industry 4.0. The purpose of this paper is to investigate how performance effects vary between early and late adopters of Industry 4.0.

Design/methodology/approach

This study applies a qualitative research methodology using grounded theory. 14 senior management professionals who have implemented Industry 4.0 participated in this study through a theoretical and snowball sampling approach. These professionals were from manufacturing and service sectors, from North America, Europe and Asia. The study used semi structured open-ended interviews to capture the organizational performance on operational, financial, environmental and social dimensions.

Findings

The findings were analyzed in terms of four broad themes which emerged from the interviews. In operational performance the operational and implementation cost will be higher for early adopters. The late adopters may enjoy the advantage in terms of improved business models. In terms of financial performance, the early adopters may see a marginal increase in profit and increased stock price compared to late adopters. The performance on the environmental dimension will see early adopters enjoying material efficiency, energy savings and an improved image of the company compared to late adopters. In social performance, the early adopters will provide a better quality of work life, safer manufacturing environment. However, the resistance from labor unions will be higher for early adopters compared to late adopters.

Practical implications

Organizations must decide the timing of implementation of Industry 4.0. This study will act as a guide wherein they can decide to be an early adopter or late adopter based on knowledge of the resulting performance consequences.

Originality/value

This is the first paper that studies the performance effects of early versus late adopters of Industry 4.0.

Keywords

Acknowledgements

The authors thank the anonymous reviewers for the constructive suggestions which they believe has improved the quality of communication. The authors also thank all the participants who agreed to participate in this study.

Citation

Antony, J., Sony, M., McDermott, O., Furterer, S. and Pepper, M. (2023), "How does performance vary between early and late adopters of Industry 4.0? A qualitative viewpoint", International Journal of Quality & Reliability Management, Vol. 40 No. 1, pp. 1-24. https://doi.org/10.1108/IJQRM-05-2021-0134

Publisher

:

Emerald Publishing Limited

Copyright © 2021, Emerald Publishing Limited

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