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Modelling company generic production capabilities in process industries: A configuration approach

Thomas Lager (University Mohammed VI Polytechnique, Ben Guerir, Morocco)
Peter Samuelsson (Department of Material Science and Engineering, KTH-Royal Institute of Technology, Stockholm, Sweden)
Per Storm (Department of Material Science and Engineering, KTH-Royal Institute of Technology, Stockholm, Sweden)

International Journal of Operations & Production Management

ISSN: 0144-3577

Article publication date: 6 February 2017

936

Abstract

Purpose

In the process industries, it is essential to have a well-articulated manufacturing strategy within companies. However, to facilitate manufacturing strategy development, it is important to start with a good characterisation of the material transformation system and company production capabilities. The paper aims to discuss these issues.

Design/methodology/approach

A grounded theory approach, with inspiration from configuration modelling, attempted to characterize the material transformation system as a set of variables. The variable development was based on a literature review and the knowledge base of five industry experts. Two exploratory mini-case studies were carried out, primarily to illustrate the use of the model, but additionally to test its industrial usability.

Findings

A set of 31 variables was developed, and related measures and scales were tentatively defined. Two mini-cases supported the usability of the model. The model, focussing on company generic process capabilities, is a conceptual taxonomy and the study’s theoretical contribution.

Research limitations/implications

The lucidity of the definitions and scales for the variables are open to further refinement, and the limited discussions of variable relationships in this study are addressed in an agenda for further research.

Practical implications

The model can be deployed as a facilitative instrument in the analysis of company material transformation systems and may serve as a platform in further discussions on companies’ strategy development.

Originality/value

The model is a new instrument for analysing company generic process capabilities and an effort to build new theory rather than to test an existing one.

Keywords

Acknowledgements

In this study, a number of industry representatives took part in the development of this model at a workshop and, afterward, spent their valuable time in the further development of the list of variables. Their contributions and support are highly appreciated. Many thanks are expressed to the respondents in the mini-case studies, who spent their valuable time studying the research directives, including the list of variables and not only completing the matrix but also providing supportive explanatory information. Last, but certainly not least, the authors sincerely acknowledge the most valuable ideas and suggestions from two anonymous referees. In the beginning of the review process, they instantly pinpointed the weaknesses in the manuscript and, in steps, guided the revision of the manuscript to a substantially improved version, both in structure and content.

Citation

Lager, T., Samuelsson, P. and Storm, P. (2017), "Modelling company generic production capabilities in process industries: A configuration approach", International Journal of Operations & Production Management, Vol. 37 No. 2, pp. 126-161. https://doi.org/10.1108/IJOPM-11-2014-0544

Publisher

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Emerald Publishing Limited

Copyright © 2017, Emerald Publishing Limited

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