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Aerodynamic optimisation of civil aero-engine nacelles by dimensionality reduction and multi-fidelity techniques

Fernando Tejero (Centre for Propulsion and Thermal Power Engineering, Cranfield University, Cranfield, UK)
David MacManus (Centre for Propulsion and Thermal Power Engineering, Cranfield University, Cranfield, UK)
Josep Hueso-Rebassa (Centre for Propulsion and Thermal Power Engineering, Cranfield University, Cranfield, UK)
Francisco Sanchez-Moreno (Centre for Propulsion and Thermal Power Engineering, Cranfield University, Cranfield, UK)
Ioannis Goulos (Centre for Propulsion and Thermal Power Engineering, Cranfield University, Cranfield, UK)
Christopher Sheaf (Rolls-Royce Plc., Derby, UK)

International Journal of Numerical Methods for Heat & Fluid Flow

ISSN: 0961-5539

Article publication date: 30 September 2022

Issue publication date: 24 April 2023

117

Abstract

Purpose

Aerodynamic shape optimisation is complex because of the high dimensionality of the problem, the associated non-linearity and its large computational cost. These three aspects have an impact on the overall time of the design process. To overcome these challenges, this paper aims to develop a method for transonic aerodynamic design with dimensionality reduction and multifidelity techniques.

Design/methodology/approach

The developed methodology is used for the optimisation of an installed civil ultra-high bypass ratio aero-engine nacelle. As such, the effects of airframe-engine integration are considered during the optimisation routine. The active subspace method is applied to reduce the dimensionality of the problem from 32 to 2 design variables with a database compiled with Euler computational fluid dynamics (CFD) calculations. In the reduced dimensional space, a co-Kriging model is built to combine Euler lower-fidelity and Reynolds-averaged Navier stokes higher-fidelity CFD evaluations.

Findings

Relative to a baseline aero-engine nacelle derived from an isolated optimisation process, the proposed method yielded a non-axisymmetric nacelle configuration with an increment in net vehicle force of 0.65% of the nominal standard net thrust.

Originality/value

This work investigates the viability of CFD optimisation through a combination of dimensionality reduction and multifidelity method and demonstrates that the developed methodology enables the optimisation of complex aerodynamic problems.

Keywords

Acknowledgements

This project has received funding from the Clean Sky 2 Joint Undertaking under the European Union’s Horizon 2020 Research and Innovation Program under Grant Agreement No 820997.

Citation

Tejero, F., MacManus, D., Hueso-Rebassa, J., Sanchez-Moreno, F., Goulos, I. and Sheaf, C. (2023), "Aerodynamic optimisation of civil aero-engine nacelles by dimensionality reduction and multi-fidelity techniques", International Journal of Numerical Methods for Heat & Fluid Flow, Vol. 33 No. 4, pp. 1336-1353. https://doi.org/10.1108/HFF-06-2022-0368

Publisher

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Emerald Publishing Limited

Copyright © 2022, Rolls-Royce plc.

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