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An evolutionary structural optimization algorithm for the analysis of light automobile parts using a meshless technique

Diogo Gonçalves (Institute of Mechanical Engineering, INEGI, Porto, Portugal)
Joel Lopes (Department of Mechanical Engineering, School of Engineering Polytechnic of Porto, ISEP-IPP, Porto, Portugal)
Raul Campilho (Department of Mechanical Engineering, School of Engineering Polytechnic of Porto, ISEP-IPP, Porto, Portugal)
Jorge Belinha (Department of Mechanical Engineering, School of Engineering Polytechnic of Porto, ISEP-IPP, Porto, Portugal)

Engineering Computations

ISSN: 0264-4401

Article publication date: 1 February 2022

Issue publication date: 7 June 2022

142

Abstract

Purpose

The purpose of the present work is to develop the combination of the radial point interpolation method (RPIM) with a bi-directional evolutionary structural optimization (BESO) algorithm and extend it to the analysis of benchmark examples and automotive industry applications.

Design/methodology/approach

A BESO algorithm capable of detecting variations in the stress level of the structure, and thus respond to those changes by reinforcing the solid material, is developed. A meshless method, the RPIM, is used to iteratively obtain the stress field. The obtained optimal topologies are then recreated and numerically analyzed to validate its proficiency.

Findings

The proposed algorithm is capable to achieve accurate benchmark material distributions. Implementation of the BESO algorithm combined with the RPIM allows developing innovative lightweight automotive structures with increased performance.

Research limitations/implications

Computational cost of the topology optimization analysis is constrained by the nodal density discretizing the problem domain. Topology optimization solutions are usually complex, whereby they must be fabricated by additive manufacturing techniques and experimentally validated.

Practical implications

In automotive industry, fuel consumption, carbon emissions and vehicle performance is influenced by structure weight. Therefore, implementation of accurate topology optimization algorithms to design lightweight (cost-efficient) components will be an asset in industry.

Originality/value

Meshless methods applications in topology optimization are not as widespread as the finite element method (FEM). Therefore, this work enhances the state-of-the-art of meshless methods and demonstrates the suitability of the RPIM to solve topology optimization problems. Innovative lightweight automotive structures are developed using the proposed methodology.

Keywords

Acknowledgements

The authors truly acknowledge the funding provided by Ministério da Ciência, Tecnologia e Ensino Superior - Fundação para a Ciência e a Tecnologia (Portugal), under project funding POCI-01-0145-FEDER-028351. Additionally, the authors acknowledge the funding provided by LAETA, under project UIDB/50022/2020.

Citation

Gonçalves, D., Lopes, J., Campilho, R. and Belinha, J. (2022), "An evolutionary structural optimization algorithm for the analysis of light automobile parts using a meshless technique", Engineering Computations, Vol. 39 No. 6, pp. 2081-2107. https://doi.org/10.1108/EC-05-2021-0271

Publisher

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Emerald Publishing Limited

Copyright © 2022, Emerald Publishing Limited

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