Electrochemical corrosion performances of laser thermal sprayed amorphous Al–Ti–Ni coatings in marine environment

Abstract

Purpose

The purpose of this paper is to investigate the effects of laser power on the electrochemical corrosion performance in 3.5% NaCl, 0.1 M H₂SO₄ and 0.1 M NaOH solutions, which provided an experimental basis for the application of Al–Ti–Ni amorphous coating in marine environment.

Design/methodology/approach

Amorphous Al–Ti–Ni coatings were fabricated on S355 structural steel by laser thermal spraying (LTS) at different laser powers. The surface and cross-section morphologies, chemical element distribution, phases and crystallization behaviors of obtained coatings were analyzed using a scanning electron microscope, energy-dispersive X-ray spectroscope, X-ray diffraction and differential scanning calorimetry, respectively. The effects of laser power on the electrochemical corrosion performances of Al–Ti–Ni coatings in 3.5% NaCl, 0.1 M H₂SO₄ and 0.1 M NaOH solutions were investigated using an electrochemical workstation.

Findings

The crystallization temperature of Al–Ti–Ni coatings fabricated at the laser power of 1,300 and 1,700 W is ∼520°C, whereas that fabricated at the laser power of 1,500 W is ∼310°C. The coatings display excellent corrosion resistance in 3.5% NaCl and 0.1 M NaOH solutions, while a faster dissolution rate in 0.1 M H₂SO₄ solution. The coatings fabricated at the laser power of 1,300 and 1,700 W present the better electrochemical corrosion resistance in 3.5% NaCl and 0.1 M NaOH solutions, whereas that fabricated at the laser power of 1,500 W exhibits the better electrochemical corrosion resistance in 0.1 M H₂SO₄ solution.

Originality/value

In this work, Al-wire-cored Ti–Ni powder was first on S355 steel with the laser power of 1,300, 1,500 and 1,700 W, and the effects of laser power on the electrochemical corrosion performance in 3.5% NaCl, 0.1 M H₂SO₄ and 0.1 M NaOH solutions were investigated using an electrochemical workstation.

Citation

Dejun, K. and Haixiang, C. (2020), "Electrochemical corrosion performances of laser thermal sprayed amorphous Al–Ti–Ni coatings in marine environment", Anti-Corrosion Methods and Materials, Vol. 67 No. 2, pp. 140-149. https://doi.org/10.1108/ACMM-09-2019-2184