TY - JOUR AB - Purpose– The aim of the paper is the study of the change in the mechanical properties (and in particular in ductility), with the microstructure, of a biomedical Ti‐6Al‐4V alloy produced by different variants of selective laser melting (SLM).Design/methodology/approach– Ti‐6Al‐4V alloy produced by different variants of SLM has been mechanically characterized through tensile testing. Its microstructure has been investigated by optical observation after etching and by X‐ray diffraction analysis.Findings– SLM applied to Ti‐6Al‐4V alloy produces a material with a martensitic microstructure. Some microcracks, due the effect of incomplete homologous wetting and residual stresses produced by the large solidification undercooling of the melt pool, are observable in the matrix. Owing to the microstructure, the tensile strength of the additive manufactured parts is higher than the strength of hot worked parts, whereas the ductility is lower. A pre‐heating of the powder bed is effective in assisting remelting and reducing residual stresses, but ductility does not increase significantly, since the microstructure remains martensitic. A post‐building heat treatment causes the transformation of the metastable martensite in a biphasic a‐b matrix, with a morphology that depends on the heat treatment. This results in an increase in ductility and a reduction in strength values.Originality/value– The study evidenced how it is possible to obtain a fully dense material and make the martensite transform in Ti‐6Al‐4V alloy through the variation of the SLM process. The stabilization of the microstructure also results in an improvement of the ductility. VL - 16 IS - 6 SN - 1355-2546 DO - 10.1108/13552541011083371 UR - https://doi.org/10.1108/13552541011083371 AU - Facchini Luca AU - Magalini Emanuele AU - Robotti Pierfrancesco AU - Molinari Alberto AU - Höges Simon AU - Wissenbach Konrad PY - 2010 Y1 - 2010/01/01 TI - Ductility of a Ti‐6Al‐4V alloy produced by selective laser melting of prealloyed powders T2 - Rapid Prototyping Journal PB - Emerald Group Publishing Limited SP - 450 EP - 459 Y2 - 2024/05/13 ER -