Dimensional accuracy analysis of wax patterns created by RTV silicone rubber molding using the Taguchi approach

Abstract

Purpose

Dimensional accuracy analysis of wax model created by room temperature vulcanization (RTV) silicone rubber molding to be used in investment casting is presented. The purpose of this paper is to discuss the effective parameters of dimensional accuracy in RTV tooling technique.

Design/methodology/approach

After producing a pattern by stereolithography (SLA) and then creating the RTV silicone rubber mold by the SLA pattern, dimensional accuracy of wax models produced by RTV tool are analyzed. Design of experiments (DOE) using the Taguchi approach is used for analysis and determination of optimum condition.

Findings

Experiments show that the dimensional accuracy in RTV technique is as accurate as in traditional molding. Hence, RTV tooling technique can be used in investment casting. Using Taguchi approach based on DOE, it was realized that the optimum condition to achieve acceptable accuracy is 35°C for mold temperature, 85°C for wax temperature, and −0.5 barG for vacuum pressure.

Practical implications

RTV silicone rubber mold is a useful alternative of metallic mold to produce wax patterns for investment casting. It has benefits such as reduction in production lead‐time and cost, compared with traditional metallic mold.

Originality/value

A case study for research of dimensional accuracy of wax patterns created by RTV silicone rubber mold had not been attempted as such. In addition to reduction in production lead‐time and cost, the dimensional accuracy of wax patterns using RTV tooling technique are as accurate as in traditional technique.

Citation

Rahmati, S., Akbari, J. and Barati, E. (2007), "Dimensional accuracy analysis of wax patterns created by RTV silicone rubber molding using the Taguchi approach", Rapid Prototyping Journal, Vol. 13 No. 2, pp. 115-122. https://doi.org/10.1108/13552540710736803