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Customized design and additive manufacturing of kids’ ankle foot orthosis

Harish Kumar Banga (Department of Mechanical Engineering, Guru Nanak Dev Engineering College, Ludhiana, India)
Parveen Kalra (Department of Production and Industrial Engineering, Punjab Engineering College, Chandigarh, India)
Rajendra M. Belokar (Department of Production and Industrial Engineering, Punjab Engineering College, Chandigarh, India)
Rajesh Kumar (Department of Mechanical Engineering, University Institute of Engineering and Technology, Panjab University, Chandigarh, India)

Rapid Prototyping Journal

ISSN: 1355-2546

Article publication date: 5 October 2020

Issue publication date: 28 November 2020

841

Abstract

Purpose

The purpose of this study is improvement of human gait by customized design of ankle foot orthosis (AFO). An has been the most frequently used orthosis in children with cerebral palsy. AFOs are designed to boost existing features or to avoid depression or traumatize muscle contractures. The advantages of AFO’s utilized for advancement in human walk attributes for the improvement in foot deformities patients or youngsters with spastic loss of motion. In this research on the customized design of AFO's to improve gait, there are limitations during walking of foot drop patients. In children with foot drops, specific AFOs were explicitly altered to improve parity and strength which are beneficial to walking positions.

Design/methodology/approach

This study proposes the customized design of AFOs using computerized and additive manufacturing for producing advances to alter the design and increase comfort for foot drop patients. Structuring the proposed design fabricated by using additive manufacturing and restricted material, the investigation was finalized at the Design Analysis Software (ANSYS). The system that performs best under investigation can additionally be printed using additive manufacturing.

Findings

The results show that the customized design of AFOs meets the patient’s requirements and could also be an alternative solution to the existing AFO design. The biomechanical consequences and mechanical properties of additive manufactured AFOs have been comparable to historically synthetic AFOs. While developing the novel AFO designs, the use of 3D printing has many benefits, including stiffness and weight optimization, to improve biomechanical function and comfort. To defeat the issues of foot drop patients, a customized AFO is used to improve the human gait cycle with new material and having better mechanical properties.

Originality/value

This research work focuses on the biomechanical impacts and mechanical properties of customized 3D-printed AFOs and compares them to traditionally made AFOs. Customized AFO design using 3D printing has numerous potential advantages, including new material with lightweight advancement, to improve biomechanical function and comfort. Normally, new applications mean an incremental collection of learning approximately the behavior of such gadgets and blending the new design, composite speculation and delivered substance production. The test results aim to overcome the new AFO structure issues and display the limited components and stress examination. The outcome of the research is the improved gait cycle of foot drop patients.

Keywords

Acknowledgements

This work supported by Centre of Excellence (Industrial and Product Design) in the Department of Production Engineering of PEC Chandigarh, India.

Declaration of conflicting interests: the authors declared no potential conflicts of interest with respect to the research, authorship and/or publication of this paper.

Funding: the authors received no financial support for the research, authorship and/or publication of this paper.

Citation

Banga, H.K., Kalra, P., Belokar, R.M. and Kumar, R. (2020), "Customized design and additive manufacturing of kids’ ankle foot orthosis", Rapid Prototyping Journal, Vol. 26 No. 10, pp. 1677-1685. https://doi.org/10.1108/RPJ-07-2019-0194

Publisher

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Emerald Publishing Limited

Copyright © 2020, Emerald Publishing Limited

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